The Mayer Industry Inc Engineering Group is powerfully staffed with Mechanical and Electrical Engineers able to serve customers needing design service. The design assistance we offer can be complete, from an idea to finished machine or a design package only.
Mayer’s engineering capability based on the knowledge and know-how from our high-speed braiding and knitting automated machines has consistently optimized state of the art techniques in order to meet the production demands of the marketplace. Our controls expertise includes full application knowledge of programmable controllers, computers, AC and DC drive systems, high speed sensors and a wide range of automation technologies.
The Mayer Industries Engineering Group has a broad background in many production disciplines ranging from small product design and manufacturing to larger, multi process products and systems. We utilize the latest in both Catia and Solidworks 3D CAD environments to rapidly bring ideas from concept to production.
Mayer’s engineering personnel establish and maintain total communication with our customers throughout the entire project. This communication helps format our thorough understanding of customer needs and assures the development of a successful working relationship. Mayer’s engineering capability framework includes Machine Design and Build, Engineering Only Design Service as well as Prototype Design and Build capabilities for a variety of applications.
From simple parts to complex machinery, our expertise in both mechanical and electronic designs allows us to assist in the development of a pre-existing concept or the design of new system to customer specifications.
- Custom Parts
Fully or partially automated assembly and testing stations will help increase quality, decrease assembly times and reduce costs for many manufacturing processes. Our Engineering team can assist in streamlining an existing process or design a totally new station to meet the customer’s needs.
Using state-of-the-art 3D modeling, assembly and design, Mayer engineers can tackle any sized project where quality, cost and delivery are crucial. In-house or on-site testing with latest technological equipment is also available.
Control Systems Design and Integration
We offer services ranging from the simple replacement of a PLC or Drive to the redesign of a complete system. We also design and build control systems and panels for new machinery. Our engineers are experience with all types of drive systems from master/slave multi-drive configurations to linear positioning systems. Whether you’re looking to modify a current system or require a new control panel, we can help you decrease downtime, increase efficiency and simplify troubleshooting by:
- Standardizing your controls to one brand.
- Add networking to increasing efficiency.
- Provide a custom panel as well as accommodate limited production runs of control panels.
- Upgrade the operator interface.
- Bring machinery up to current safety and export (CE) standards.
Control System Upgrades
The Mayer Industries Engineering Group also has expertise in upgrading or replacing existing control systems with modern, state-of-the-art PLC based systems. Upgrading an existing control system offers many benefits, these include:
- Greatly reduced spare part costs
- Reduced maintenance times
- More exact quality control
- Security in knowing that spare parts will still be available in 10 or 20 years.
- Increases in production speeds through the use of faster sensors and PLCs.
- Easier integration into factory wide quality control or SPC systems.
TO DISCUSS YOUR SPECIFIC NEEDS